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"The Name to Remember for Aircraft Engine
 Parts & Service"

1-(405) 262-4880
 1-(800) 992-4880 

Continental and Lycoming Cylinder Overhaul

Please print and send this overhaul form with cylinder.

 

Cylinder Overhaul, Services and Repair

Gibson Aviation in El Reno, Oklahoma, offers cylinder repair and assembly. Our team of highly trained and licensed professionals               are here to serve you. We can return to service your repairable cylinders for $425 each (allow 2 or 3 working days. Cylinders delivered after 3pm will count as next day). 

We also offer same day shipment for exchange cylinders. Stud assemblies are $525 each plus $100 core charge or we can also provide complete cylinder assemblies.  Our professionals provide prompt service. Call us today for prices for your engine.

Note: Some cylinders may cost more than the price stated above. Example IVO-360, TIO-540 AF1B, any with oil cooling guide, 541, TO-360 C1A6D, F1A6D, TIO-360 C1A6D, TIO-540 AJ1A, TIO-540 V2AD, LTIO-540 V2AD, TIO-540 W, LTIO-540 W. The reason is the cost of guides are higher for these cylinders. Contact us so we can give you a more accurate price.

Services include:
  • Disassembly, cleaning and inspection of the cylinder, valves, springs, rocker arms, rocker shaft, pistons, piston pin, and other related parts.
  • Valve guides, seats, bushings, studs and fittings will be replaced as necessary in order to  bring your cylinders to “8130” status.
  • An additional charge for any valves, springs, rocker arms, rocker shaft, pistons, piston pin, and other related parts   which do not meet OEM specs for return to service.
  • Rings and gaskets are not included in the overhaul price.
  • *Cylinders sent for overhaul must be crack free and the bores must be either std or oversize specs.

If you chose to cancel after work has started then you maybe subject to a $50 inspection fee.

If cylinder does not meet manual requirerments and is not repairable and you chose not to purchase a replacment then you maybe subject to a $50 inspection fee. If replacment is purchased, from us, than the $50, which is not an exta fee, is not added to your bill.

Old dirty Lycoming cylinder, Continental cylinder.
Cleaned and overhauled, certified Lycoming cylinder, Continental cylinder with 8130

Before

After

Old dirty Lycoming cylinder, Continental cylinder.
Cleaned and overhauled, certified Lycoming cylinder, Continental cylinder with 8130

Before

After

We offer other services other than overhauling cylinders.
All prices and work listed below are included in the $425 overhaul price.

Dirty Lycoming piston, Continental piston.
Cleaned, certified Lycoming piston, Continental piston.

Before

After

Piston Cleaning and Inspection.

Send us your piston and let us get it back to serviceable condition. Piston must met OEM specs for return to service.

$50.00 each piston.

Please print and send this overhaul form with item.

Overhaul form for typing on computer or Overhaul form for handwriting it out. 

Call for quote.

Check out our Continental or Lycoming piston inventory.

Deglazing, honing, oversize, standard steel, plus 10, p10, +10, plus 15, p15, +15 Lycoming barrel, Continental barrel.

Cylinder Hone

We can deglaze you cylinder barrel or hone them to any size from STD, plus 10, plus 15 or plus 20. Barrel must met OEM specs for return to service.

$75.00 each cylinder. 

Please print and send this overhaul form with item.
Overhaul form for typing on computer or Overhaul form for handwriting it out. 

Call for quote.

Check out our Continental or Lycoming cylinder inventory. 

Dirty Lycoming intake, exhaust valve, Continental intake, exhaust valve
Cleaned, certified Lycoming intake, exhaust valve, Continental intake, exhaust valve

Before

After

Valve Cleaning and Grinding

We take your dirty carboned up valve and bead blast, grind face to 30 or 45 degree and tip the valve. Valve must met OEM specs for return to service.  

$13.00 each valve.

Please print and send this overhaul form with item.
Overhaul form for typing on computer or Overhaul form for handwriting it out. 

Call for quote.

Check out our Continental or Lycoming valve inventory.

Dirty Lycoming rocker arm, Continental rocker arm.
Cleaned, certified Lycoming rocker arm, Continental rocker arm.

Before

After

Rocker Arm Overhaul

Let us overhaul your rocker arms. We clean, NTD test for cracks, reface the foot and change bushing as needed or requested. 

Rocker Arm must met OEM specs for return to service. 

$35.00 each rocker arm + Price of bushing as needed.

Please print and send this overhaul form with item.
Overhaul form for typing on computer or Overhaul form for handwriting it out. 

Call for quote.

Exhaust port milling and refacing. Continental, Lycoming cylinders.
 
Exhaust port refaced and new studs. Continental, Lycoming cylinders.
 

Mill Port

We will remove your old studs, mill your ports, install any helicoils as needed and install new studs.

Port must met OEM specs for return to service.

$30.00 each + price of studs.

Please print and send this overhaul form with item.
Overhaul form for typing on computer or Overhaul form for handwriting it out. 

Call for quote.

Note: Any broken drill bits, taps or harden steel broken of in stud holes are nearly impossible to remove. We are not responsible for replacing any cylinder if studs are not removable, studs brake off, stud threads are bad or port is to low.  No guarantee.

Check out our Continental or Lycoming cylinder inventory. 

Before

After

Piston Wrist Pin or Rocker Shaft

Piston Wrist Pin or Rocker Shaft will be bead blasted and polished.

Piston Wrist Pin or Rocker Shaft must met OEM specs for return to service.

$5.00 each. 

Please print and send this overhaul form with item.
Overhaul form for typing on computer or Overhaul form for handwriting it out. 

Call for quote.

Check out our Continental or Lycoming pin or shaft inventory. 

Bushing rocker ears on Lycoming cylinder, Continental cylinder.
Reamer, Reaming rocker ears on Lycoming Cylinder, Continental cylinder.

Bush Rocker Ears

If your rocker ears are worn out, loose, we can fix it. We will remove old bushings, install new bushings and ream them out for a new fit.

  Rocker ears must met OEM specs for return to service.

$30.00 + the price of bushings. 

Please print and send this overhaul form with item.
Overhaul form for typing on computer or Overhaul form for handwriting it out. 

Call for quote.

Note: we can not change/repair Continental 470,520/550 angle head style cylinders. Sorry. 

Check out our Continental or Lycoming cylinder inventory.

Before

After

Paint your Parts

Send us your parts that need a new paint job. We will clean rocker box caps, push rod tubes, intake elbows and many other parts.

Colors are Continental Gold and Lycoming Gray.

$**.** Push rod tubes set.

$**.** intake elbow each.

$**.** rocker box cap each.

Please print and send this overhaul form with item.
Overhaul form for typing on computer or Overhaul form for handwriting it out. 

Call for quote for on any other parts.